Knowledge Module

Explanation

Credits

NQF

Chemical manufacturing process work context

This module introduces the chemical manufacturing environment, including workplace structure, roles, and basic operational requirements.

2

1

Chemical manufacturing process operations

This module develops understanding of chemical production processes, equipment, and standard operating procedures.

20

2

Legislation applicable in the chemical manufacturing process environment

This module covers the legal, safety, health, and environmental regulations governing chemical manufacturing operations.

3

3

Sampling and material testing in the chemical manufacturing process

This module teaches the principles and methods of sampling and testing materials to ensure quality and compliance with specifications.

2

2

Practical Module

Explanation

Credits

NQF

Apply and maintain safety, health, environmental practices in chemical

manufacturing process operations

This module develops practical skills to implement and maintain safety, health, and environmental standards in the workplace.

8

2

Perform shift-handover and take-over procedures

This module teaches learners how to conduct effective shift handovers to ensure continuity and safe operations.

2

1

Perform sampling and testing of materials

This module equips learners with hands-on skills to collect samples and perform basic material testing accurately.

8

2

Handle and prepare chemicals for manufacturing as per plant requirements

This module focuses on the safe handling, measuring, and preparation of chemicals according to operational procedures.

8

2

Prepare and start-up equipment in a chemical manufacturing process

This module develops skills to inspect, set up, and start machinery safely and correctly

10

2

Monitor and control chemical manufacturing processes

This module teaches how to monitor production processes, adjust controls, and ensure operations run efficiently.

16

3

Planned and unplanned shutdown/stop of the process

This module provides practical skills to safely shut down equipment during routine or emergency situations.

5

2

Perform troubleshooting on the equipment and process

This module develops the ability to identify faults and resolve operational problems effectively.

4

3

Work Experience Module

Explanation

Credits

NQF

Shift handover and take-over processes

This module provides practical experience in conducting shift handovers to ensure continuity and safe operations.

3

1

Material quality control processes

This module develops hands-on skills to monitor and verify material quality during production.

8

3

Materials handling and loading/transferring processes

This module equips learners with practical experience in safely moving, loading, and transferring materials within the plant.

8

2

Equipment and plant setting-up, starting-up, and adjusting processes

This module teaches learners how to prepare, start, and adjust equipment for production operations.

8

2

Monitoring and controlling chemical manufacturing processes

This module provides real-world experience in supervising production processes to ensure efficiency and quality.

8

3

Planned and unplanned equipment shutdown procedures

This module develops practical skills for safely shutting down equipment during routine or emergency situations.

8

2